Hardware

Advanced Reaction Systems

The K1

The K1 is a unique, patented reaction system that operates on the principle of high, precision shear rate control. By precisely controlling shear rates at magnitudes as high as 1,000,000 inverse seconds, the annular flow reactor enables precise manipulation of nanoparticle formation dynamics and mixing. This results in precision synthesis of targeted particle size, crystallinity, morphology and other critical characteristics of nanomaterials.

 

The K1 will be launched to the market in 2024 Q3. For more information on pre-sales and trials, please contact us.

 

Features

Shear control

High yet precise shear rate is achieved by accessing a fluid dynamic regime known as “multiphase annular flow”. In this regime, liquids and gases flow through a pipe with high differences in relative velocity. A high velocity gas forces liquids to the very edges of the pipe, leaving a gaseous annulus core.

 

In the thin film that the liquids occupy (10 – 200 um), there is a very high yet uniform distribution of shear rates. At these high shear rates, fluid forces can significantly affect the formation of particles less than 10 nm in size.

 

Chaotic mixing also occurs at the gas and liquid interface due to a phenomenon known as “Kelvin-Helmholtz instabilities”.

Dosing systems

Supplementing the reactors are auxiliary modules, including pumps and sensors designed to maximise precision and control. Up to four reagents can be delivered to the K1 simultaneously, enabling multistep reactions and inline concentration/dilution.

 

Three separate dosing modules will be offered: the Start, Pro and Max modules, each providing increasing levels of automation.

Software

Our bespoke accompanying software, AMLearn provides powerful machine learning-driven process optimization tools, easy-to-setup automated workflows, real-time reaction monitoring, and comprehensive data collection.

Efficiency

The K1 has record-setting efficiencies for nanoparticle synthesis. With max space-time-yields of up to 100 kg/m^3/day, it is up to 10,000 times more efficient than conventional batch and microfluidic reactors.

Precision

The K1 can achieve characteristic micromixing times of less than 1 ms. This fast mixing ensures that reactions with fast kinetics and competitive side-reactions can be conducted uniformly.

Safety

Using high shear, rather than high temperatures, pressures, solvents and surfactants, can dramatically improve the safety of a synthesis. The K1 enables scientists and engineers to scale safely and reliably without fearing the explosion risks of conventional hydrothermal reactors. Unlike other flow reactors, the K1 is also clog resistant, reducing the danger of sudden pressure build-up.

Software

Automation and Machine Learning

AMLearn

AMLearn is an operating system for advanced equipment control, automation and machine learning integration. AMLearn contains apps for the K1 and 3rd party equipment, as well as our proprietary machine learning methods for data analysis and optimisation.

 

These capabilities significantly reduce the time, expense and error of manual experimentation.

 

AMLearn will be launched in 2024 Q3 alongside the K1. For additional information on joining our beta programme, please contact us.

Features

Advanced Optimization

Employ sophisticated algorithms to intelligently predict optimal reaction pathways, solvent choices, and balance multiple objectives in complex chemical processes.

Code-Free Workflow Integration

Utilize a user-friendly, graphical interface to design and execute AI-driven optimization protocols without the need for coding expertise.

Streamlined Automation:

Design and execute AI-driven optimization workflows with ease using a code-free, intuitive graphical interface.

Materials

Commercial licensing available

ZArmour

ZArmour is our brand of nanoparticle ZnO products with tailored morphological and particle size profiles.

 

ZArmour is a safe and efficient drop-in solution that imbues products with powerful UV-blocking, self-purifying and antimicrobial properties.

 

ZArmour’s proprietary manufacturing process is economical, space-efficient and safer. Contact us to find out how you can use or make ZArmour today.

 

Experience ZArmour's cutting-edge features:

Coatings

Excellent Prevention of Bacterial and Fungal Growth: Our antibacterial nano-ZnO material effectively inhibits the growth of bacteria and fungi, providing long-lasting protection and maintaining the integrity of painted surfaces.

Safe for Humans: We prioritise the well-being of both the environment and individuals. Our formulations are carefully engineered to be non-toxic for humans, ensuring it meets the highest safety standards while delivering exceptional performance.

White to Transparent Colour: Unlike traditional additives that impart a yellowish hue, our nano-ZnO material exhibits a white to transparent coloration, enabling enhanced colour management and design flexibility.

Cosmetics

Safe for Cosmetic Use: Our ZnO  is a well-known and approved substance by the FDA and EU for use in cosmetic applications.  

Safe for the Environment: We prioritise the well-being of individuals, and our ZnO formulation has been carefully engineered to be non-toxic, guaranteeing its suitability for use in cosmetic products.

UV-Blocking/Shielding Ability: Shielding the skin from harmful UV radiation is crucial in maintaining healthy and youthful-looking skin. Our ZnO material excels in its ability to effectively block and shield against damaging UV rays.

Low Heavy Metals Content: ZArmour has minimal heavy metals content, ensuring it meets the highest industry standards. With levels below 2ppm, our material meets current regulatory limits.

UV-Blocking/Shielding Ability: Shielding the skin from harmful UV radiation is crucial in maintaining healthy and youthful-looking skin. Our ZnO material excels in its ability to effectively block and shield against damaging UV rays.

Cosmetics

Mix in ZArmour with your cosmetic formulations for a high UV protective additive that shields the skin from harmful radiation, crucial for maintaining healthy and youthful-looking skin. Our ZnO formulation ensures non-toxicity and is carefully engineered to effectively block and shield against damaging UV rays.

Coatings

Combine with your liquid-based coatings for a low toxicity protective additive that effectively inhibits the growth of bacteria and fungi, providing long-lasting protection and maintaining the integrity of painted surfaces, with applications ranging from hospital walls to building exterior.

Find out how ZArmour can protect your products

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